Mattress-tufting machine.



No. 668,339. Patented Feb. I9, Ism. G. H. PIERCE. MATTRESS TUFTING MACHINE.

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MATTRESS TUFTING MACHINE.

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No. 668,339. Patented Feb. I9, I90l. G. H. PIERCE.

MATTRESS TUFTI'NG MACHINE.

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G. H. PIERCE. MATTRESS TUFTING nAcHmE.

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No. 668,339. Patented Feb. I9, 190|.

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MATTRESS TUFTING MACHINE.

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No. 668,339. Painted Feb. I9, |9ol.

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MATTRESS TUFTlN-G MACHINE.

(No Model.) (Application led Der. 22, 1899.) I4-Sheets-shet 6' No. 668,339. Patented Feb. I9, l90l.- G. H. PIERCE..

MATTRESS TUFTING MAGHNE.

(Application led Dec. 22. 1899..)

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No. 668,339. Patented Feb. I9, IQUII.

G. H. PIERCE. MATTRESS TUFTING MACHINE.

(Application led Dee 22, 1899. l (No Model.) I4 Sheats-Sheet 8.'

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G. H. PIERCE'.

MATTRESST-UFTING MACHINE.

Application med Dec. 22. 1899. A (No Indel.) I4 Shoots-Sheet 9.

' No. 668.339. Patented Feb. I9, l90l.

.6. H. PIERCE.

MATTRESS TUFTING MACHINE.

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No. 668,339. JPatented Feb.f I9, |901.

H. PIERCE. MATTRESS TUFTING MACHINE.

(Application tiled Dec., 22, 1899.) (No Model.) I4 Sheets-Shaot Il.

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MATTRESS VI'UFTING MACHINE.

(Application led Dec. 22, 1899.] (No Model.) I4 Sheets-S'heet I2.

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No. 668,339. Patented Fen. 19, 190|.

G. H. PIERCE.

MATTRESS TUFTING MACHlNE.

(Application'led Duc. 22, 1899.) (No Model.)

I4 Sheets-Sheet I4.

77227266@ es x W 'K E 3%@ PATENT GEORGE HENRY PIERCE, OF DOVER, NEW HAMPSHIRE, ASSIGNOR TO THE AUTOMATIC TUFTING. MACHINE COMPANY, OE BOSTON, MAS- SACHUSETTS.

MATTRESS-TUFTING MACHINE.

SPECIFICATION forming` part of Letters Patent N o. 668,339, dated February 19, 1901. Application filed December 22, 1899. Serial No. 741,312. (No model.)

.T0 all whom t may concern:

Be it known that I, GEORGE HENRY PIERCE, a citizen of the United States, residing at Dover, in the county of Straord and State of New Hampshire, have invented new and useful Improvements in Machines for Tufting Mattresses, of which the following is aspeciication.

My invention relates to machines for tufting mattresses.

Heretofore and prior to my invention automatic machines have been provided for this purpose in which a row of tufts-sixor'more in number, according to the width of the mattresshas been fed to place upon each side of the mattress and stitched or tied by a single operation of the machine. This simultaneous action upon the entire row of tufts made it necessary that the machine should be provided with as many separate tuft-feeding` mechanisms as there were individual tufts in both the upper and lower series of tufts and as many stitching and knottingmechanisms as there were upper 'and under tufts. Moreover, as the mattress had to be compressed at each of the points where tufts were to be applied means were required to perform this function and to give the two movements to the mattress by which the successive rows of tufts were applied and the needles enabled to make their second stroke, whereby the twine was carried over the tufts and a second strand drawn through the body of the mattress at each point. This duplication of so many different mechanical combinations, some of which were highly complicated, not only multiplied the cost of construction by a large ligure, but made it necessary to employ a considerable motive power in its practical operation. Moreover, a very slight and cornparatively unimportant derangement of any one of the duplicate mechanisms was liable at any moment to involve one or more and very likely all of the similar mechanisms which operated simultaneously in disaster. Whatever the cause of accident might be it could hardly occur without extending over an entire series of the duplicate mechanisms in which the breakdown happened, and this multiplication of separate points where re- 5o pairs were required even in the case of slight injuries produced a large item in the running expenses. A serious break involving only part of the series of complicated mechanisms, like the knotters, would cause an appalling increase in such expenses. Besides this the time required for repair, during which the entire machine must remain idle and all work be delayed, constituted another serious objection to a machine of the type referred. to.

It is the purpose of my present invention to provide a machine for tufting mattresses which shall not be subject to the objections mentioned and which can be operated either by hand or by a motor of low power.`

To this end my invention consists of a single-head machine or, in other words, a tufting-machine which compresses the mattress at a single point, feeds a single tuft to said point upon the upper surface and another to a corresponding point upon the under surface of the mattress, and stitches through the latter at said point to secure said tufts.

It is a further purpose of my invention to simplifyand improve the tuft-feeding devices and the means for holding the tufts in place upon the two surfaces of the mattress until such retention is no longer necessary, to reduce the number of parts, and to render their operation more certain.

It is my object also to provide an improved tying` mechanism in combination with novel means for effecting adisplacement of the mattress between the rst and second strokes of the needle, whereby the twine will be carried or straddled over the tuft upon the upper side of the mattress and a second strand of twine drawn through the body of the latter parallel to the first strand to provide ends for knotting beneath the tuft upon the lower side of the mattress.

I aim also to simplify and improve the construction and operation of the knotting mechanism and of the cutter by which the twine is severed after the needle has made its second stroke.

My invention also comprises other novel and useful features, all of which will be fully explainedv hereinafter and then particularly pointed out and defined in the claims which terminate the following specification.

For the purposes of Said description reference is had to the accompanying drawings, in which-'4 I f Figure 1 is a side elevation of the' complete machine. Figs. 2 and 3 are sectional plan views, the sections being taken upon the lines 2 2 and 3 3, respectively, in Fig. 1. Said figures taken together constitute a single view,

upon an enlarged scale, of all the parts lying below the section-lines in Fig. 1. Fig. 4 is a vertical section upon the line 4 4 in Fig. 3, the scale being substantially the same as in Figs. 2 and 3. Fig. 5 is a sectionalv elevation of the parts comprised in the upper-tuft-feeding mechanism. Fig. 6 is a similar view of the same parts in a different position. Fig. 7 is a plan view, upon an enlarged scale, of the tuft-feed plate removed from the mechanism shown in Figs. and o. Fig. 8 is a sectional elevation of the lower-tuf-t-feeding mechanism. Fig. 9 is a bottom plan view of the same. Fig. 10 is a section take-n upon the line 10 10 in Fig. 9 looking in the direction indicated by the arrows. Fig. 11 is a detail perspective view of onel of the tutt-holding clip-fingers, shown in Fig. 9 in full lines upon one side and in dotted lines upon the other side of the tuft-feed table. Fig. 12 is a perspective View showing the upper presserfoot with a portion of its operating-arm, the npper-tuft-feeding mechanism with its operating rock-shaft, and the needle-bar and needle with the needle-operating lever. Fig. 13 is a perspective View of the upper-tuft'tube.

' Fig. 14 is a perspective view of thel lower-tutt tube. Fig. 15 is a perspective View of the carriage by which the mattress is moved between the strokes of the needle in orderto cause the twine to cross over the upper tufts. In this view the bed-plate and the loWer-tu-fttnbe are removed. Fig. 16 is aperspective view of the knotter-shaft bracket with the shaft, knotterhook, and cast-offiinger. Fig. 17 is a vertical section taken in the axial line of the knottershaft in Fig. 16, said shaft-being shown in elevation. Fig. 18 isahorizontal section upon the line 18 18 in Fig. 17.- Fig. 18a is adetail perspective of the toothed dat ring removed from the bushing on the spindle of the knotter-hook.

Fig. 19 is a front elevation showing the knotting mechanism. Fig. 20 is a side elevation of the same, the point of view being at the left of Fig. 19. Fig. 21 is a perspective view of the jaw end of the gripper-block with the grippers and part of the gripper-arms.l Fig. 22 is a vertical section of the gripper-block, the section-line passing through one of the jaws, showing the gripper closed and the spring-gate pushed back. Fig. 23 is a` plan View of the knotting mechanism. Fig. 24is a front elevation of the grippers, the cutter, and their immediate connections. Figs. 25

to 32, inclusive, are diagrammatic views to show the functions of the tying mechanism,

ceases Fi-g.25 showing the needle at the end of its rst stroke, the end of the twine lying in position to be caught by the first gripper. Both gripperarms are broken oif in this figurejust below the grippers to show the jaws with which they engage. In these diagrammatic views the complete grippers only appear in those views in which the operation has arrived at a stage where the performance of their function is necessary. Fig.'26 shows the same lparts after the accomplishment of the next step, the irst gripper having caught the end of the twine and the needle having risen preparatory to a second stroke. Fig. 27 shows Vthe same parts in the same position, save only that the mattress has been shifted over Vtoward the left hand of said figure, as shown by the relative positions of the needle and the tuft, the latter being shown in said lign re. Fig. 28 shows the said parts after the needle has descended the second time on the other side of the tuft and then risen slightly to throw out a loop of the twine into the path of the second gripper. Fig. 29 shows said parts after the needle has risen nearly far enough to clear the looper, the second gripper having caught the loop of twine and carried itinto the clamping-jaws. Fig. 30 shows said parts after the needle has risen to the limit 'of its upward movement, the looper-arm having drawn back,taking up the slack of the twine and holding the two-stranded loop in position for the action of the knotter-hook. Fig. 31 shows .said parts after the knotterhook has engaged the two ends of the twine stretched between the grippers and the looper, the cutter having severed the ends close to the second gripper and the cast-o fingerboing about to act to complete the knot formation. Fig.` 32 shows the position of said parts after the knothas been fully formed. Figs. 33 to 40, inclusive, show the several cam-disks and cam-races in the same by which the operative movements of the principal parts are effected. Fig. 33 is theneedle-operating camdisk. Fig. 34 is the pressure-cam by which the presser-foot is operated. Fig. 35 shows the cam by which the looper-arm is actuated. Fig. 36 is the cam operating the knotter. Fig. 37 shows the cam controlling the second gripper. Fig. 38 shows the cam operating the first gripper. Fig. 39 shows the cam operating the cutter by which the twine is severed. Fig. 40 is the cam operating the lower-tuftfeeding device.

The body of the mattress is supported duringv the operation of tufting bya suitable table or frame of any preferred construction. As this does not constitute an essential feature of my invention7 it is not shown in the drawings.

The following. description will be clearer if each partis explained as to its construction and function in the order in which the operation proceeds, beginning with the compression of the mattress, the feeding of the tufts to the opposite sides of the mattress, the rst descent of the needle, the action of the first gripper, the shift of the mattress, the second per member l are formed or mounted vertical guides 4l, in which a presser-bar 5 has movement up and down by means presently described. From the front of the guides -1 rigid bars 6 extend horizontally to form supports for two guide-plates 7, in which a needle-bar 8 l has movement. Upon the lower end of the presser-bar 5 is a presser-foot 9, to which is attached a horizontal foot-plate 10. From this plate, between the presser-bar 5 and the needle-bar 8, rises a tuft-tube 12 to contain the tufts, which are successively fed from the lower end of said tube over or through the foot-plate 10 to the upper side of the mattress. The parts referred to are shown in Figs. 1, 12, and 13, and the tuft-feeding devices are shown in detail in Figs. 5, 6, and 7.

The four-lobed tu ft commonly used upon mattresses is shown in dotted lines in Fig. 7. These tufts are arranged one upon another in the tuft-tube 12 and are compressed and forced downward therein by a suitable weight 13. The foot-plate 10 is provided with side and end flanges, so as to form a closed guide way or channel 14E, in which is arranged a tuft-feed plate 15, capable of movement therein beneath the lower end of the tuft-tube 12. In the upper surface of this feed-plate, at its forward end,is a recess or depression 16,which lies directly beneath the lower end of the tuft-tube when the feed-plate 15 is drawn back, as shown in Fig. 6. The width of said depression and its length are such that the tuft is incapable of any play, but lies therein directly over a central slot 17 in the plate 15, the ends of which extend a little beyond the forward and rearward edges of the tuft. At the forward end of the feed-plate 15 are piv- `oted two clips 18, each having upon its pivoted end a small cam-shoulder 19, which bears upon the bottom wall of the recess 16 when the clip is turned into horizontal or vertical position, as in Fig. 5 or Fig. 6, and retains it in either position. As the feed-plate 15 moves forward, carrying with itin the recess 16 a tuft from the lower end of the pile of tufts in the tube 12, the backs of the clips 18 are brought against the edges of two plate-springs 20, which are made fast with screws to the sides of the foot-plate 10. These plate-springs are covered by a plate having a guide-slot 2O for the needle. This plate serves to keep the twine from catching on the plate-spring 2Oa as the needle makes its second stroke. Its sides converge to form a narrow strip 21, which is secured to the channel-piece 12i,in which the upper-tuft tube 12 is mounted, Figs. 5 and 12. A slot 22 is formed in said plate 2O directly over and in line with Ihe slot 17 in the feed-plate 10. 'lhis slot 22 is of the length and width to act as a guide for the needle, which before it reaches the mattress rests against the guide on one side and the tuft on the other, with the result that it goes straight on its downward stroke through the mattress. The clips 18 when turned in the manner described rest upon 'the two forward lobes of the tuft, as shown in Fig. 7, and prevent all movement during the stitching, the needle passing down first through one end and then through the other end of the slot 17. Figs. 5 and 6 show the parts in position for the needle to pass down between the rearward edge of the tuft and the tuft-tube 12.

The feed-plate 15 is operated by a lever 23, having one end connected by a link 24 to a lug 25 on the feed-plate, its other end having a fulcrum 26 upon the presser-foot 9. Between the ends of said lever is a laterally-projecting stud 27, having an antifriction-roll 28. A bell-crank lever 29, having the end of its short arm fulcrumed at upon the presserfoot 9, has a slightly-elongated opening 31 at the angle formed by the union of its two arms, in which the stud 27 and antifrictionroll 28 have engagement. The long arm of the bell-crank lever 29 extends toward the rear and its end is provided with a laterallyprojecting bearing 32 and friction-roll 33, which lie beneath a hanger 34, rigidly attached to the arm 1 and provided with a race 35. As the presser-bar is raised by means described hereinafter, the feed-plate 15 and its actuatinglevers being in the position shown in Fig. 5, the roll 33 is brought against a shoulder 36 in front of the open end of the race 35, and as the upward movement continues it enters the race and passes to its closed rearward end, or nearly so, bringing the levers 23 and 29 and the feed-plate 15 into the position shown in Fig. 6, the feed-plate being drawn back far enough to permit a tuft to pass out of the lower end of the tube 12 into the recess 16. As the presser-bar 5 moves downward to compress the mattress the friction-roll is drawn out of the race 35, whereby it acts upon the lever 23 to carry the feedplate 15 forward to the position shown in Fig. 5 directly over the point where it is to he attached. A similar tuft is also fed to a corresponding point on the under side of the mattress, the means for accomplishing this being shown in Figs. 1, 8, 9, 10, and 11. Upon a bed-plate 37 upon the member 2 oi' the frame `and directly beneath the upper-tuft-feeding mechanism is arranged a rectangularcarriageframe 38, supported upon wheels 39 and capable of a limited forward and rearward movement in unison with the like movements of the part-s above as the mattress compressed IOC) IIO

between is shifted into position for the second stroke o f the needle.

Upon the rearward end of the carriageframe 38, Figs. 1, 3, and 15, is a rising bracket 40, having at its top two parallel horizontal channels41. Thelower-tuft-containingtube 42 is suspended from this bracket, its upper end lying between the channels 41 and within a forwardly-projecting rectangular plate 43. Upon the upper end of the tube 42 is a press-plate 44, between which and the top of the tube is arranged a sliding feed-plate 45, having guidance between side pieces 46, Fig. 9. At its forward end the plate is provided with a recess 47 in its lower .face similar to the recess 16 in the feed-plate 15. The tufts, piled one upon another in the tube 42, are fed upward in the latter by a follower 48, mounted on .a bar 49, the lower end of which is rigidly secured to a carrier-plate 50, which moves in a longitudinal slot 51 in the tufttube 42. The plate 50 is attached to a guideblock 52, Figs. 8 and 15, and movement is given it by a cord 53, passing over a pulley 54 on the bracket 40 and connected to a weight 55. The guide-block 52 slides upon a fixed rod 56. The topmost tuft passes into the recess 47 when the feed-plate is drawn back to the position shown in the bottom plan view in Fig. 9. As the feed-platre is moved forward by lneans presentlyI described this single tuft T is carried with it, (see Fig. 8,) the one next succeeding being pressed by the follower against the under surface of the feedplate 45 in the rear of the recess 47. It moves forward until the tuft lies directly under and within the circumference of a circular opening 56 in the press-plate44, (shown in Figs. 8 and 15,) at which point it is in a directline beneath the tuft, which is simultaneously fed from the upper-tuft tube 12. As it passes off the pile of tufts in the lower tube 42 the remaining tufts are pressed by the follower 48 against the lower surface of the feed-plate 45, and the tuft fed to the lower side of the mattress is carried beneath a fork 57, which has one end mounted on an inclined bracket 58 on the front of the carriage-frame 38. This fork is narrow and lies over the center of the tuft, and to sustain both sides slide-bars 59 are arranged beneath the side pieces 46 of the press-plate- 44 to slide in the guide-channels 41, Figs. 9 aud 15. Upon the ends of these bars are elastic strips 60, having on their lie in the rear ends of the slots, and when it moves forward said lugs must traverse the slots 62 their entirevlength before the slidebars 59 will move. They will then accompany the feed-plate 45. Upon the side pieces 46 of the presser-plate 44 are two fixed cams 64, one on each side at the points where the .rearward movements of the elastic fingers and tuft pass between the lower face of the' press-plate 44 and the spring-fingersV 61. When the lugs 63 reach the forward ends of the slots 62, the slide-bars 59 begin to move in unison with the feed-plate, the loops 66 riding up on the inclined cam-faces 65 until the ends of the fingers 61 are brought by the elasticity of the strips 60 against the lower surface of the tuft. The fork 57 passes between the tuft and the recessed end of the feed-plate, a channel 67 being provided in the latter for this purpose, Fig. 9. When the feed-plate draws back, the tuft is leftclasped between the fork 57, which lies over it, and the spring-lingers 61, which engage its lower surface, and it lies wholly within a circular opening 68 in the press-plate, so that the needlehasunobstructed movement. Thespringlingers 61 are held to their working position by side guides 69, upon the rear ends of which are the cams 64. Stop-pins 70a are placed on the ends of the press-plate to limit both movements of the feed-plate 45, which is reciprocated by a bell-crank lever 70, fulcrumed upon'the bracket 40, Fig. 8, and connected by a link to a forked bracket 7l on the rear of the feed-plate. The means for controlling the operation of the lever 70 will be described at another point. The mattress having been compressed bya limited downward movement of the upper presser-foot 10 and a tuft having been fed to the upper side and another to the lower side of said mattress by the means described, the next operation is the attachment of the tufts. This is effected by a straight needle 72, having an eye near the point like the common sewing-machine needle. It is clamped in the end of the needlebar 8 and carries twine of a suitable kindr which is drawn off a spool 73, which turns upon a spindle 74, mounted on the upper side of a lever 75, having a fulcrum 76 upon the part 1 of the main frame. nected to the needle-bar 8 by a pitman 77 and actuates the needle by means presently eX- plained. The operation of the needle is so related to that of the knotting mechanism that a description of the latter will be neces.- saryconcurrentlywith the explanation of the remaining portions of the machine.

The knotter mechanism is all supported upon a knotter-head 78, Figs. 16 to 24, which is placed upon the bed-plate 37,' Figs. 1 and This lever is con-- 4, inside the carriage-frame 38. Upon the knetter-head is a knetter-shaft bracket 79, Fig. 16, in which is journaled avertical shaft 80, upon the upper end of which is the knotter-hook 81 and on the lower end a bevelgear 82. Between the knetter-head and the k netter-shaft bracket is the gripper-jaw block 83, having in one end the jaws 84 and 85 for the first and second grippers, respectively. The grippers, Figs. 21 and 24, are leach in the form of a bell-crank lever, and both are pivoted upon a bolt 86, attached to the knotterhead. The first gripper 87 or, that one of the two which is first. to act, lies next to the knotter-head 78, and the second gripper 88 is close beside it, their ends having blunt blades 89 and 90, which enter between the parallel jaws 84 and 85, respectively. Although both grippers are upon the same side of the knetterhead 78, they are operated from opposite sides of the latter, the gripper 87 deriving its operal-ive movement from a connectingrod 91, Figs. 23 and 24, one end of which engages a wrist 92, which project-s through a curved slot 93 in the knotter-head. The second gripper 88 is actuated by a similar connecting-rod 94. In both cases the operation is controlled by means described in asubsequent part of this specification.

The jaw-block 83 is mounted upon the upper part of the knotter-head, upon the lateral face adjacent to the needle, Fig. 23, its jaws 84 and 85 standing vertically and nearly in the vertical plane in which the needle descends. Close to the outer face of the jawblock lies the main cutter-blade 95, which is a rigid part of an angular lever 96, having a fulcrum 97 near its angle and operated by a connecting-bar 98, pivotally attached to the end of the nearly horizontal arm 96a of the lever 96. When the connecting-rod operates by drawing` the end of said arm 96n downward, the cutter-blade 95 will move forward in the direction in which it points, its end being thereby caused to project beyond the jaw 85, Fig. 24. Upon the heel of the main blade 95, or at the point where it unites with the rising arm of the lever 96, is pivoted the second cutter-blade 99, which has an arm 100, provided with a curved race 101, in which runs a stud 102, rigidly fixed to the knetterhead 78 and having an antifriction-roll 102. As the connecting-rod 98 draws downward upon the lever-arm 96 the blades 95 and 99 will move together, their point of pivotal connection following a short arc described from the fulcrum 97 as a center. This motion will be modified by the act-ion of the fixed stud 102 in the race 10i, and the cutting edges of the two jaws will he caused to close upon each other, the cutting action taking place in the vertical plane of the end of the block 83 in which the jaws 84 'and 85 are formed, or as nearly so as possible. The other parts of the knot ting mechanism will be explained as they are reached in the order of their action.

Referring uow to the diagrammatic views in Fig. 25 `et seq., it will be observed that when the needle 72 descends the first time upon the rearward side of the tu ft its line of movement is close to the outer face of the cutter-blades 95 and 99. As the needle passes through the mattress the short end of the thread, Fig. 25, is caused to hug` the needle. The upper blade 95 of the cutters, Fig. 24, is longer than the lower blade 99, and its edge is rounded from the point as far back as the point of the blade 99, so that it will neither cut nor chafe the twine. The needle passes down far enough to clear this short end of twine from the point of the cutter-blade 95 by about one-fourth of an inch, at which moment the cutters move forward far enough to enable the upper blade to cover the needle with its rounded point. The needle then moves upward until the short end of the twine is thrown, by the round end of the cutter-blade 95, across the jaws 84 of the first gripper 87, as shown in Fig. 25. At this tnoment the first gripper 87 is operated by the downward movement of t-he connecting-rod 91, and the end of the twine is caught in the jaws 84:. The point of the blade 95 being projected beyond the end of the ja wblock 83, with its rounded edge directly over the caught portion of the twine, as shown in Figs. 25 and 26, the needle in rising has a straight vertical pull upon the twine so nearly in the line of its own movement as to exert no lateral strain. As the needle reaches its limit of upward movement the blade 95 is retracted to its former position and withdrawn from above the twine. The mattress is now shifted a little distance toward the rear in order to bring the tufts on both its surfaces in position for the second stroke of the needle, whereby the twine is crossed over the top of the upper tutty and a second strand of twine carried through the mattress parallel with the first strand. The shift is made by moving the carriage-frame 38 and simultaneously retractin g the upper compressing devices and tuft-feeding mechanisms. The shift of the carriage-frame 38 is accomplished by means of arock-shaft 103, journaled in bearings104t upon one side of the connecting member 3 of the main frame, Figs. 1 and 2, and having an arm 105, coupled by a rod 106, Figs. 2 and 3, to a lever-arm 107, fulcrumed on a bracket 107a upon the rear of the bed-plate 37 and connected to the carriageframe 38. Upon the upper end of the rock-shaft 103 is an arm 108, coupled bya connecting-rod 109 to an arm 110 on a rock-shaft 112, which is supported in bearings 113 on the forward end of the upper member 1 of the main frame, Figs. 1 and 12. Upon the lower end of this rockshaft is an arm 114, pivotally coupled, through a link connection, to the upper presser-foot 9. Thisl presser-foot is jointed (see Fig. 5) to the lower end of the presser-bar 5, so that it may have a limited sliding movement thereon. At its top the presser-foot 9 has rearwardlyextending horizontal guides 115,

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IIO

.the rear of said frame.

the vertical adjustments of the presser-bar 54 which are rabbeted to receive guide-strips 116 on the lower end of the presser-bar 5. The guides 115 are cut away to form notches 117 above the rabbets, and in these notches lie stop-pieces 118, which form part of the presser-bar guideways 5 and serve to limit the movement of the presser-foot. The link connection 119 of the arm 114 can be seen in 'Fig 5 underneath the rearward extension of the top of the presser-foot 9. The upper tufttube 12 being a rigid attachment to the presserfoot moves with the latter between the horizontal arms 6, Fig. 12, supporting the needlebar guides 7. vThe lower presser-plate 44 and tuft-tube 42 move with the carriage-frame 38, being suspended from the bracket 40 upon In order to permit and presser-foot 9, the rock-shaft 112 is keyed or splined, Fig. 12, within a long sleeve 120, from which the arm 110 projects and which lies between the bearings 113. The rock-shaft 103, Fig. 1, has at its lower end an arm 121, Fig. 4, by which it is operated at therequired intervals,- the primary means employed for this purpose being described hereinafter. The mattress, compressed between the upper presser-foot 9 and the lower press-plate 44, with a single strand of twine drawn through it, the projecting lower end of which h'asbeen caught by the first gripper 87 and fastened by it in the jaws 84, is now moved or shifted to the rear by the means last described, thereby bringing the upper and lower tufts in the position relatively to the needle shown diagrammatically in Fig. 27. The upper cut-terblade 95 is also drawn back, as already stated, to its normal position of rest, and the needle now makes its second stroke close to forward edges of the tufts, as seen in Fig. 28. After reaching its lowest point it risesslightly to throw out a loop for the second gripper 88. The loop is thrown directly across the jaws 85 in front of the end of thejaw-block 83. To prevent the angles and edges of the jaws 85 from interfering with the formation of this loop, a spring-gate 122, Figs. 21 and 22, is arranged in said jaws and provided with stemmed followers 123, lying in bored channels 124 in the jaw-block and acted upon by springs 125, by which the gate is caused to form Hush outer surfaces with the jawblock whenever the second gripper 88 is withdrawn from Aits jaws. To prevent the first strand, which has been caught by the first gripper, from becoming entangled with the second and from getting in the line of movement of the second gripper 88 and blocking the jaws 85, by which the latter might be prevented from securely fastening the loop formed by the second strand, a very small V-shaped catch 126 is placed upon the top of the blade 89 of the irst gripper 87, Figs. 21, 22, 23, and 24, which rises a little higher thanthe blade 90 of the second gripper 88. It is arranged horizontally, or nearly so, and its diverging fingers, which open toward the second gripper 88, are suffi- ,ciently' elastic to pinch the twine when the latter is drawn between them and hold it. The completion of the upward movement of the needle after the first stroke and after the cutter-blade 95 has drawn back is sufficient to effect the engagement referred to, thereby bringing the caught end of the twine and the t loop formed by the needle substantially into the relations shown in Fig. 28. Tmhe second gripper 88 now operates, `catching the loop thrown outby the needle and carrying it into the jaws 85. At the same time the needle rises until a suitable end'of twine has been drawn out for the succeeding operation, when the cutter-blades are operated to sever the twine, as shown in Fig. 29.

One element of the knotting mechanism is a looper-arm 127, Figs. 4, 19, 20, and 23, consisting ofta curved plate mounted on an arm 128, which is capable of movement in a vertical plane passing through the knetter-shaft 80. The lower end of said arm 128 unites with a cross-arm 129, which extends to bearings 130 upon the vertical members of the knotter-shaft bracket 79, (see Figs. 15,19, and 20,) the arm dividing into two parts, as shown in section in Fig. 19. extends outward and is provided with elongated openings 131 in its forked end to receive a bolt 132, connecting the arm toa link 133, which is in turn pivotally connected to the end of an operating-rod 134, controlled by means described hereinafter. The end of the looper 127 is provided with an opening 135 of nearly elliptical shape, Fig. 23, which lies directly beneath the lower tuft during the operation of the needle, as indicated in Figs. 25 to 29, inclusive, the center of the opening 131' being in the vertical plane of movement of the needle, s o that both strands of twine pass from the lower side of the mattress through the opening 135 to the grippers 87 and 88. In the operation of the needle a loop of slack twine is left above the upper tuft, as shown in Figs. 27, 28, and 29, and as the needle rises after its second stroke and clears the opening 135 in the looper-arm the latter moves toward the front of the machine,

The cross-arm 129 also IOO IIO

as shown in Fig. 30, pulling the slack loop of Y twine closely down upon the upper tuft and drawing the two strands that are caught in the grippers directly across the top of the knotter-hook 81.

rIhe knotter-hook is mounted on the upperis secured to the shaft 80 over the highest point of the spiral channel, and it curves out 

